Automatic blanking system
Blanking line is mainly divided into intelligent conveying line + laser cutting + intelligent sorting system. Blanking automatic line needs to realize loading and unloading automation, conveying line automation, sorting automation, and establish intelligent control system of blanking line. Through the intelligent control system for cutting task scheduling, realize the intelligent control of the whole production process from the production plan to the final completion of the product. The whole system in the system accident failure or other reasons can not run the whole line, every equipment, every unit, every system can achieve manual intervention and manual operation of production (independent operation conversion does not affect the operation of other units or equipment). The automatic blanking production line shall set up the docking interface with the central control system of the whole court to realize the communication between manual input and the upper central control system.
Basic functions:
the conveying and sorting system of blanking line should realize the functions of steel plate storage, automatic feeding and centering, auxiliary cutting, cutting scheduling and automatic sorting, etc. The system can automatically collect the data of production and processing and equipment for analysis and summary, and create an automatic production line of steel plate blanking and sorting. Intelligent communication interfaces such as DNC /MES/MOM/CAM should be reserved for the project to realize intelligent platform docking.
1 Status Monitoring
The main realization of each production processing section of the production status monitoring and the working status of each equipment monitoring.
2 Production scheduling
Through a certain scheduling algorithm, according to the plan issued by the factory, the underlying equipment works in an optimal way to maximize the utilization rate of equipment, smooth flow of production section, and ultimately improve production efficiency.
3 Production Execution
Control each production link in the production process according to the process flow, realize the control of equipment processing, automatic loading and unloading, automatic sorting and other links.
4 Process route management
Realize steel plate blanking process management, including process route query, modify, add, delete, import and export and other functions.
5 Task Management
Realize the steel plate blanking task management, including task query, modify, add, delete, import and export and other functions.
6 visual
Manage, maintain and push the collected production data, equipment data, production order information and production resource information to the electronic kanban system, which can be visualized through the electronic kanban to facilitate managers to grasp the production execution, equipment utilization and resource consumption in real time.
7 Parts information tracing
Part information on the production line needs to be bound to the tray in real time (the tray has a TWO-DIMENSIONAL code) to achieve material tracking and material management. Manual guidance interface should be added (to meet the visual requirements of manual sorting and framing guidance), including order number, material code, part graphics, raw material batch number, quantity, task type, process route and part framing information.
8 equipment aging analysis
By collecting the data of the underlying production equipment, the effective production time of the equipment is obtained, so as to obtain the aging data of the equipment. The aging data of the equipment reflects the overall production rhythm of the workshop, and provides an effective basis for whether the networking equipment in the workshop is fully utilized and rationally arranged.
9 Data Integration
Classify, analyze, integrate and store the collected equipment data and production data. Provide basic data platform for other information system and information display.
10 cutting data analysis
Through the acquisition of cutting equipment cutting speed, cutting quality. The cutting efficiency of different equipment was obtained through integration and comparative analysis, which provided data basis for subsequent cutting process optimization.
11 Production efficiency analysis
Calculate the production efficiency through daily production data such as production quantity, production quality and production time to provide basis for optimizing production and improving equipment utilization rate.
12 Steel plate warehouse management system
The realization of the steel plate storage location authority management, TWO-DIMENSIONAL code recognition, in and out of storage management, inventory management, in and out of storage record query, inventory query, visual statements, low inventory alarm light and other functions.